Flat Belts

More commonly, flat belts are paired with many motorized pulleys to operate machinery. In addition, center drives and nose bars are optional components that can include depending on the needs of a particular application.

Material of Flat Belts

This belt is adaptable because it can be built from various materials. The substance chosen is determined by its substance, as well as by its shape and size. For instance, it is unlikely that a narrow, flat belt composed of natural rubber will be employed as a conveyor during a heat-treating procedure.

Rubber's narrowness makes it difficult to transport goods from one place to another. Second, natural rubber has a poor tendency to withstand high temperatures, making it unsuitable for environments where it may be exposed to high temperatures for an extended period. Wide, heat-resistant synthetic rubber or plastic belts would be a more practical choice for this situation.

Likewise, other situations can more appropriately use belts made of metal for other situations. Other materials, including neoprene, silicone, polyurethane (often mistakenly referred to as urethane), and various synthetic rubber, nylon, PVC, and Teflon™ are potential materials for flat belt fabrication, and each is better suited for specific applications.

Common Problems Encountered With Flat Belts

• The conveyor runs to one side at a specific location on the structure.

  Reason: Material buildup on idlers (pulleys used to guide the belt)

  Solution: Get rid of accumulation, maintain the conveyor better, and put in scrapers or other cleaning equipment.

  Reason: Stuck idlers

  Solution: Idlers should be freed, and staff should improve maintenance and lubrication.

  Reason: Idlers or pulleys that are not aligned with the belt's middle line.

  Solution:Adjust idlers in the affected area as a solution.

  Reason: A misaligned conveyor frame or other construction

  Solution: Straighten the damaged area as a solution.

  Reason: The idler's feet are not centered on the belt.

  Solution: Adjust idlers in the affected area as a solution.

  Reason: A level structure

  Solution: Improve the area's structure.

• On the conveyor, a specific belt segment always runs to one side.

  Reason: Belt not squarely spliced or connected

  Solution: Re-splice and remove the damaged splice.

  Reason: The belt is bowed.

  Solution: For a brand-new belt, this issue should go away during break-in; in rare cases, the belt needs to be straightened or replaced; check how the belt rolls are stored and handled.

• The conveyor's full length or a significant portion of the belt runs to the side.

  Reason: Belt swerving across the loading region and around the tail pulley

  Solution: Install training idlers on the return side before the tail pulley as a solution.

  Reason: Poor loading or off-centering

  Solution: Adjust the chute so that the load is on the center of the belt, and discharge the material in the direction of the belt's motion at, or close to, belt speed.

  Reason: Material buildup on idlers

  Solution: Get rid of accumulation, maintain them better, and put in scrapers or other cleaning equipment.

  Reason: Idlers or pulleys that are not aligned with the belt's middle line

  Solution: Adjust idlers in the affected area as a solution.

  Reason: A misaligned conveyor frame or other construction

  Solution: Straighten the damaged area as a solution.

Applications of Flat Belts

Cleats, lamination, perforations, profiles, or side walls could all be included in a flat belt. Many different industries employ flat belts. For many years, flat belts have been used in manufacturing.

They have been, and still are, widely used in agricultural equipment, including threshing machines, silo blowers, balers, pumps, and generators. They are also extensively utilized in many of the equipment used in logging and mining applications.

Additionally, industrial coating, cooling, draining, drying, and heating applications can use flat belts. Typically, the application of a flat belt is determined by its width and material.

Wider flat belts are typically utilized in conveying systems, while narrower flat belts are typically employed as parts of machines. Like most belt types, flat belts can have seams or be infinite.

Choosing the Proper Flat Belts Manufacturer

To make sure you have the most productive outcome when purchasing Flat Belts from a Flat Belts Manufacturer, it is important to compare at least 6 Suppliers using our list of Flat Belts companies. Each Flat Belts Supplier has a business profile page that highlights their areas of experience and capabilities and a contact form to directly communicate with the manufacturer for more information or request a quote. Review each Flat Belts company website using our patented website previewer to get an idea of what each company specializes in, and then use our simple RFQ form to contact multiple Flat Belts companies with the same quote.